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Course Description

This intensive, expert-level program is designed to certify senior vibration analysts and condition monitoring managers in the highest level of vibration analysis proficiency. Building on Category III knowledge, this course delves into complex fault diagnosis, advanced signal processing techniques, and the strategic management of condition monitoring programs. Participants will learn to act as the ultimate technical authority, capable of solving the most challenging machinery problems, specifying advanced analysis tools, and implementing a proactive reliability strategy for critical plant assets. Successful completion prepares candidates for the Category IV certification exam as defined by ISO 18436-2.

Course Objectives

Upon completion of this course, participants will be able to:

  • Diagnose complex machinery faults through advanced signal analysis, including modulation, orbit/centerline analysis, and advanced transient analysis.
  • Select, justify, and manage the specification of vibration analysis hardware, software, and systems for an entire plant or organization.
  • Develop, implement, and audit a complete Condition Monitoring (CM) and Predictive Maintenance (PdM) program, including standards, procedures, and economic justification (ROI).
  • Act as a consultant-level expert, providing guidance on fault correction, balancing, alignment, and maintenance strategies based on vibration data
  • Critically evaluate new vibration analysis technologies and integrate them into an existing reliability program.

Who Should Attend?

This course is designed for Senior Vibration Analysts, Condition Monitoring Managers, Reliability Engineers, and PdM Program Leaders responsible for program design, advanced diagnostics, and technical oversight.

Course Agenda

Registration

Welcome & IntroductionPre-Test

Day 1: Advanced Diagnostics & Program Strategy

Module 1: Review of Category III Principles & Complex Fault Mechanisms​

  • In-depth review of spectra, time waveforms, phase, and demodulation
  • Analysis of complex faults: cavitation, turbulence, rubbing, looseness, and electrical faults.

Module 2: Condition Monitoring Program Design & Standards

  • Developing program objectives, procedures, and documentation
  • Overview of relevant ISO standards (13373, 13379, 18436) and their implementation.
Day 2: Advanced Signal Processing & Cross-Channel Analysis

Module 3: Advanced Signal Processing & Special Techniques

  • Cross-channel analysis: phase, coherence, transfer functions
  • Orbit analysis and centerline diagram interpretation.
Module 4: Introduction to Transient Analysis & Resonance Concepts
  • Data collection strategies for transient analysis.
  • Introduction to Bode, Nyquist, and Polar plots for resonance detection
Day 3: Transient Analysis, Alignment, & Rotor Dynamics

Module 5: Start-up/Shutdown (Transient) Analysis & Resonance

  • Deep dive into transient data interpretation and resonance testing.
  • Natural frequency testing (bump tests) and modal analysis concepts.
Module 6: Advanced Alignment & Balancing
  •  Thermal growth, soft foot, and other alignment complications.
  • Advanced balancing techniques: influence coefficient method, multi-plane balancing.
Day 4: Fault Correction, Reporting & Financial Management

Module 7: Corrective Action, Reporting & Root Cause Analysis
  • Developing fault severity charts and setting alarm limits.
  • Creating executive-level technical reports for maintenance action.
  • Root Cause Analysis (RCA) methodology for recurring failures.
Module 8: Financial Justification & Program Audit
  • Calculating ROI, cost avoidance, and building a business case for the PdM program.
  • Developing key performance indicators (KPIs) and auditing program effectiveness.
Day 5: Technology, Integration & Exam Preparation

Module 9: Technology Selection & Future Trends
  • Specifying hardware (sensors, collectors, online systems) and software.
  • Integration with CMMS and other reliability technologies.
  • Overview of wireless systems, cloud analytics, and AI in vibration monitoring.
Module 10: Comprehensive Case Study Workshop & Exam Prep
  • Hands-on analysis of multiple complex, real-world case studies.
  • Course review, summary of key concepts, and certification exam preparation.
Post Test

End of the Course

Assessment Methodology

All courses conducted by EdTech will begin with a Pre-evaluation and end with a Post-evaluation. The instructor will evaluate the knowledge and skills of the participants according to the feedback given by participants. This will help to recognize the benefits and the level of knowledge gained by participants through the course.

Training Methodology

Facilitated by a highly qualified specialist, who has extensive knowledge and experience; this program will be conducted using extensively interactive methods, encouraging participants to share their own experiences and apply the program material to real-life work situations in order to stimulate group discussions and improve the efficiency of the subject coverage.

Percentages of the total course hour classification are:

  • ​40% Theoretical lectures, Concepts and approach
  • 20% Motivation to develop individual skill and Techniques
  • 20% Case Studies and Practical Exercises
  • 20% Topic General Discussions and interaction

Course Manual

Participants will be provided with comprehensive presentation material as reference manual. This presentation material is a compilation of core valuable information, references, presentation methods and inspiring reading which will be used as a part of the material guide.

Course Certificate

At the completion of the course, all participants who successfully accomplished the required contact hours will receive an EdTech Training Participation Certificate as a testimony to their commitment to professional development and further education.

Why Edtech ?

  • Industry Experienced; Internationally Qualified Trainers
  • Hands-on Practical Sessions & Assignments
  • Intensive Study materials
  • Flexible Schedules
  • Realistic training methodology
  • High-Quality Training in Affordable Course Fees
  • Achievement Certificate, as approved by the Ministry of Education (Abu Dhabi Center for Technical and Vocational Education Training - ACTVET), HABC, AWS, IAOSHE, SHRM, etc.