Please be informed that this site uses cookies.

+971 56 800 6744

+971 2 622 2605

Course Description

This comprehensive training program is designed to provide participants with in-depth knowledge and practical skills in the operation, maintenance, troubleshooting, and repair of diesel engine generators. The course covers the fundamental concepts of diesel engine operation, including air intake, fuel, exhaust, lubrication, and cooling systems, with a strong focus on modern diesel technology and its applications. It also emphasizes best practices in maintenance to pre-empt major issues and ensure maximum efficiency, reliability, and longevity of diesel generators.

Course Objectives

Upon the successful completion of this course, each participant will be able to:

  • ​Understand the combustion process and operation principles of diesel engines.
  • Gain knowledge of modern diesel engine components and systems, including fuel injection and engine management systems.
  • Identify and troubleshoot common engine problems, such as diesel knock.
  • Implement effective maintenance strategies and best practices.
  • Understand the design and operation of generator components.
  • Maximize the efficiency and lifespan of diesel engine generators.
  • Ensure reliable and continuous power supply through proper generator operation and maintenance.
  • Perform successful installation, commissioning, and testing of diesel generators.
  • Conduct thorough pre-checks, monitoring, and shutdown procedures.
  • Address electrical safety and hazard controls in generator operations.

Who Should Attend?

This course is intended Mechanical Engineers, Maintenance Personnel, Plant Operators, Operation and Process Engineers, Technical Managers, Production Engineers, Service Engineers, Project Engineers, Generator Set Operators, Contractors, and all professionals involved in the operation, maintenance, and repair of diesel engine generators.

Course Agenda

Registration​

Welcome & Introduction

Pre-Test

Concepts of Operation & Maintenance Management

Operating Principles of Diesel Engines

Engine Design and Components

  • Engine Case and Air Inlet Systems
  • Compressor Sectio
  • Combustion and Exhaust Systems
  • Ignition System Overview

Diesel Engine Systems

Hydraulic Oil and Trip Oil Systems

Fuel Systems

  • Fuel Gas Supply and Control Systems

Starting Systems

  • Pneumatic and Hydraulic Starting Mechanisms

Air Management Systems

  • Air Intake and Exhaust Management
  • Turbochargers and Superchargers

Auxiliary Systems

  • Cooling Systems and their Components
  • Exhaust Systems Maintenance

Advanced Diesel Engine Technology

Modern Diesel Engine Technology

  • Fuel Injection Systems: Common Rail, Unit Injector, etc.
  • Exhaust Gas Recirculation (EGR) Systems
  • Engine Management Systems (EMS)
  • Generator Enclosures and Safety Systems
  • Fire Detection and Extinguisher Systems
  • Enclosure Design and Safety Considerations

Principles of Power Generation

  • Generator Components Overview
  • Generator Cooling Systems

Operation, Testing, and Troubleshooting

Generator Control and Operations

  • Understanding Generator Components in Detail
  • Monitoring and Control of Diesel Generators
  • Pre-Operational Checks and Normal Operation Procedures

Troubleshooting Techniques

  • Common Engine Problems (e.g., Diesel Knock)
  • Troubleshooting Matrix and Case Studies
  • Power Failure Simulation Tests

Testing and Commissioning

  • Installation and Commissioning Best Practices
  • Conducting Compression and Fuel-Injection Pump Tests
  • Vibration Analysis and Monitoring

Maintenance and Best Practices

  • Preventive and Predictive Maintenance Programs
  • Overhaul Maintenance Techniques
  • Diesel Monitoring Systems
  • Use of Indicator Diagrams and Analysis

Upgrading and Retrofitting Systems

  • Strategies for Extending the Life of Diesel Generators
  • Cost-Efficient Upgrades
  • Retrofitting Legacy Systems for Enhanced Performance

Post Test

End of the Course

Assessment Methodology

All courses conducted by EdTech will begin with a Pre-evaluation and end with a Post-evaluation. The instructor will evaluate the knowledge and skills of the participants according to the feedback given by participants. This will help to recognize the benefits and the level of knowledge gained by participants through the course.

Training Methodology

Facilitated by a highly qualified specialist, who has extensive knowledge and experience; this program will be conducted using extensively interactive methods, encouraging participants to share their own experiences and apply the program material to real-life work situations in order to stimulate group discussions and improve the efficiency of the subject coverage.

Percentages of the total course hour classification are:

  • ​40% Theoretical lectures, Concepts and approach
  • 20% Motivation to develop individual skill and Techniques
  • 20% Case Studies and Practical Exercises
  • 20% Topic General Discussions and interaction

Course Manual

Participants will be provided with comprehensive presentation material as reference manual. This presentation material is a compilation of core valuable information, references, presentation methods and inspiring reading which will be used as a part of the material guide.

Course Certificate

At the completion of the course, all participants who successfully accomplished the required contact hours will receive an EdTech Training Participation Certificate as a testimony to their commitment to professional development and further education.

Why Edtech ?

  • Industry Experienced; Internationally Qualified Trainers
  • Hands-on Practical Sessions & Assignments
  • Intensive Study materials
  • Flexible Schedules
  • Realistic training methodology
  • High-Quality Training in Affordable Course Fees
  • Achievement Certificate, as approved by the Ministry of Education (Abu Dhabi Center for Technical and Vocational Education Training - ACTVET), HABC, AWS, IAOSHE, SHRM, etc.