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Course Description

This intensive course is designed to provide participants with a comprehensive understanding of the maintenance and troubleshooting of rotating equipment. Rotating equipment, such as pumps, compressors, turbines, and motors, are critical to the operation of various industrial processes. The course covers the principles of rotating equipment operation, common failure modes, maintenance strategies, and troubleshooting techniques. Participants will engage in practical exercises and case studies to enhance their ability to diagnose and resolve issues, ensuring the reliability and efficiency of rotating equipment.

Course Objectives

Upon the successful completion of this course, each participant will be able to:​

  • ​Understand the fundamental principles of rotating equipment operation and the importance of maintenance in ensuring reliability.
  • Learn about common types of rotating equipment, including pumps, compressors, turbines, and motors, and their specific maintenance needs.
  • Identify typical failure modes in rotating equipment and develop strategies to prevent these failures.
  • Gain proficiency in various maintenance practices, including preventive, predictive, and corrective maintenance.
  • Acquire skills in troubleshooting techniques to diagnose and resolve issues in rotating equipment quickly and effectively.
  • Understand the role of condition monitoring and vibration analysis in maintaining the health of rotating equipment.
  • Apply knowledge through practical exercises and case studies, simulating real-world scenarios in rotating equipment maintenance and troubleshooting.

Who Should Attend?

This course is intended for maintenance engineers, mechanical engineers, reliability engineers, plant operators, technicians, and other professionals involved in the maintenance, operation, and troubleshooting of rotating equipment. It is also beneficial for those seeking to enhance their understanding of the reliability and performance of critical machinery.

Course Agenda

Registration​

Welcome & Introduction

Pre-Test

Introduction to Rotating Equipment

Overview of Rotating Equipment

  • Types of Rotating Equipment: Pumps, Compressors, Turbines, Motors, etc.
  • Fundamental Operating Principles of Rotating Machinery
  • The Importance of Maintenance in Rotating Equipment Reliability

Rotating Equipment Components

  • Bearings: Types, Functions, and Maintenance
  • Seals and Gaskets: Purpose and Maintenance Considerations
  • Lubrication Systems: Best Practices and Common Issues

Practical Exercise:

  • Introduction to Rotating Equipment Components
  • Hands-On Session on Basic Maintenance Procedures

Maintenance Strategies for Rotating Equipment

Maintenance Approaches

  • Preventive Maintenance: Scheduling and Best Practices
  • Predictive Maintenance: Condition Monitoring Techniques
  • Corrective Maintenance: When and How to Apply It

Lubrication Management

  • Types of Lubricants and Their Applications
  • Lubrication Schedules and Monitoring
  • Common Lubrication Issues and Solutions

Maintenance Tools and Techniques

  • Essential Tools for Rotating Equipment Maintenance
  • Alignment Techniques: Laser Alignment and Dial Indicators
  • Balancing Techniques for Rotating Equipment

Case Study: Developing a Maintenance Plan for a Rotating Equipment System

Troubleshooting Rotating Equipment

Troubleshooting Principles

  • Systematic Approach to Troubleshooting
  • Root Cause Analysis: Identifying the Source of Problems
  • Common Troubleshooting Tools and Techniques

Common Failure Modes in Rotating Equipment
  • Vibration-Related Issues: Causes and Remedies
  • Bearing Failures: Diagnosis and Prevention
  • Seal Failures: Troubleshooting and Solutions

Vibration Analysis and Condition Monitoring

  • Introduction to Vibration Analysis
  • Interpreting Vibration Data
  • Utilizing Condition Monitoring for Predictive Maintenance

Hands-On Practical Session:

  • Conducting Vibration Analysis on Rotating Equipment
  • Troubleshooting Common Failures in a Controlled Environment

Advanced Troubleshooting and Repair Techniques

Advanced Troubleshooting Techniques

  • Using Advanced Diagnostic Tools
  • Non-Destructive Testing (NDT) Methods
  • Thermal Imaging and Infrared Thermography

Repair and Replacement Procedures

  • Decision-Making: Repair vs. Replace
  • Procedures for Replacing Bearings, Seals, and Other Critical Components
  • Precision Assembly and Installation Techniques

Minimizing Downtime

  • Strategies for Efficient Equipment Repair
  • Planning and Scheduling Repairs to Minimize Production Impact
  • Spare Parts Management and Inventory Control

Workshop:

  • Simulated Repair Scenarios and Group Problem-Solving Exercises
  • Presentation and Discussion of Solutions

Case Studies and Continuous Improvement

Real-World Case Studies

  • Analysis of Actual Rotating Equipment Failures
  • Lessons Learned and Best Practices from Industry Case Studies
  • Group Discussion on Preventive Measures and Improvement Strategies

Continuous Improvement in Maintenance

  • Implementing a Reliability-Centered Maintenance (RCM) Program
  • Monitoring and Improving Maintenance Effectiveness
  • Developing a Culture of Continuous Improvement in Maintenance Teams

Post Test

End of the Course

Assessment Methodology

All courses conducted by EdTech will begin with a Pre-evaluation and end with a Post-evaluation. The instructor will evaluate the knowledge and skills of the participants according to the feedback given by participants. This will help to recognize the benefits and the level of knowledge gained by participants through the course.

Training Methodology

Facilitated by a highly qualified specialist, who has extensive knowledge and experience; this program will be conducted using extensively interactive methods, encouraging participants to share their own experiences and apply the program material to real-life work situations in order to stimulate group discussions and improve the efficiency of the subject coverage.

Percentages of the total course hour classification are:

  • ​40% Theoretical lectures, Concepts and approach
  • 20% Motivation to develop individual skill and Techniques
  • 20% Case Studies and Practical Exercises
  • 20% Topic General Discussions and interaction

Course Manual

Participants will be provided with comprehensive presentation material as reference manual. This presentation material is a compilation of core valuable information, references, presentation methods and inspiring reading which will be used as a part of the material guide.

Course Certificate

At the completion of the course, all participants who successfully accomplished the required contact hours will receive an EdTech Training Participation Certificate as a testimony to their commitment to professional development and further education.

Why Edtech ?

  • Industry Experienced; Internationally Qualified Trainers
  • Hands-on Practical Sessions & Assignments
  • Intensive Study materials
  • Flexible Schedules
  • Realistic training methodology
  • High-Quality Training in Affordable Course Fees
  • Achievement Certificate, as approved by the Ministry of Education (Abu Dhabi Center for Technical and Vocational Education Training - ACTVET), HABC, AWS, IAOSHE, SHRM, etc.